Spacer chalcogenide memory method

ABSTRACT

The present invention includes devices and methods to form memory cell devices including a spacer comprising a programmable resistive material alloy. Particular aspects of the present invention are described in the claims, specification and drawings.

RELATED APPLICATIONS

This application is a continuation of application Ser. No. 10/654,684 filed 4 Sep. 2003 now U.S. Pat No. 6,830,952, which is a division of application Ser. No. 10/215,956 filed 9 Aug. 2002 now U.S. Pat. No. 6,864,503.

BACKGROUND OF THE INVENTION BACKGROUND

Chalcogenide materials are widely used in read-write optical disks. These materials have at least two solid phases, generally amorphous and generally crystalline. Laser pulses are used in read-write optical disks to switch between phases and to read the optical properties of the material after the phase change.

Chalcogenide materials also can be caused to change phase by application of electrical current. This property has generated interest in using programmable resistive material to form nonvolatile memory circuits.

One direction of development has been toward using small quantities of programmable resistive material, particularly in small pores. Patents illustrating development toward small pores include: Ovshinsky, “Multibit Single Cell Memory Element Having Tapered Contact,” U.S. Pat. No. 5,687,112, issued Nov. 11, 1997; Zahorik et al., “Method of Making Chalogenide [sic] Memory Device,” U.S. Pat. No. 5,789,277, issued Aug. 4, 1998; Doan et al., “Controllable Ovonic Phase-Change Semiconductor Memory Device and Methods of Fabricating the Same,” U.S. Pat. No. 6,150,253, issued Nov. 21, 2000.

Accordingly, an opportunity arises to devise methods and structures that form memory cells with structures that use small quantities of programmable resistive material.

SUMMARY OF THE INVENTION

The present invention includes devices and methods to form memory cell devices including a spacer comprising a programmable resistive material alloy. Particular aspects of the present invention are described in the claims, specification and drawings.

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1A is a block diagram of a multilayer structure.

FIG. 1B is a block diagram of a multilayer structure with a deposited chalcogenide alloy layer.

FIG. 1C is a block diagram of a multilayer structure with chalcogenide spacers.

FIG. 2 is a block diagram of an alternate multilayer structure with chalcogenide spacers.

FIG. 3 is a block diagram of a multilayer structure with chalcogenide spacers and an additional isolation transistor.

DETAILED DESCRIPTION

The following detailed description is made with reference to the figures. Preferred embodiments are described to illustrate the present invention, not to limit its scope, which is defined by the claims. Those of ordinary skill in the art will recognize a variety of equivalent variations on the description that follows.

A chalcogenide alloy contains one or more elements from column six of the periodic table of elements. Many chalcogenide phase-change alloys have been described in technical literature, including alloys of: Ga/Sb, In/Sb, In/Se, Sb/Te, Ge/Te, Ge/Sb/Te, In/Sb/Te, Ga/Se/Te, Sn/Sb/Te, In/Sb/Ge, Ag/In/Sb/Te, Ge/Sn/Sb/Te, Ge/Sb/Se/Te and Te/Ge/Sb/S. In the family of Ge/Sb/Te alloys, a wide range of alloy compositions may be workable. The compositions can be characterized as Te_(a)Ge_(b)Sb_(100−(a+b)). One researcher has described the most useful alloys as having an average concentration of Te in the deposited materials well below 70%, typically below about 60% and ranged in general from as low as about 23% up to about 58% Te and most preferably about 48% to 58% Te. Concentrations of Ge were above about 5% and ranged from a low of about 8% to about 30% average in the material, remaining generally below 50%. Most preferably, concentrations of Ge ranged from about 8% to about 40%. The remainder of the principal constituent elements in this composition was Sb. These percentages are atomic percentages that total 100% of the atoms of the constituent elements. Ovshinsky '112 patent, cols 10–11. Particular alloys evaluated by another researcher include Ge₂Sb₂Te₅, GeSb₂Te₄ and GeSb₄Te₇. Noboru Yamada, “Potential of Ge—Sb—Te Phase-Change Optical Disks for High-Data-Rate Recording”, SPIE v. 3109, pp. 28–37 (1997). More generally, a transition metal such as Cr, Fe, Ni, Nb, Pd, Pt and mixtures or alloys thereof may be combined with Ge/Sb/Te to form a phase-change alloy that has programmable resistive properties. Specific examples of memory materials that may be useful are given in Ovshinsky '112 cols. 11–13, which examples are hereby incorporated by reference.

Phase-change alloys are capable being switched between a first structural state in which the material is generally amorphous and a second structural state in which the material is generally crystalline in its local order. These alloys are at least bistable. The term amorphous is used to refer to a relatively less ordered structure, more disordered than a single crystal, which has the detectable characteristics such as high electrical resistivity. The term crystalline is used to refer to a relatively more ordered structure, more ordered in an amorphous structure, which has detectable characteristics such as lower electrical resistivity than the amorphous state. Typically, phase-change materials may be electrically switched between different detectable states of local order across the spectrum between completely amorphous and completely crystalline states. Other material characteristics affected by the change between amorphous and crystalline phases include atomic order, free electron density and activation energy. The material may be switched either into different solid phases or into mixtures of two or more solid phases, providing a gray scale between completely amorphous and completely crystalline states. The electrical properties in the material may vary accordingly.

Phase-change alloys can be changed from one phase state to another by application of electrical pulses. It has been observed that a shorter, higher amplitude pulse tends to change the phase-change material to a generally amorphous state. A longer, lower amplitude pulse tends to change the phase-change material to a generally crystalline state. The energy in a shorter, higher amplitude pulse is high enough to allow for bonds of the crystalline structure to be broken and short enough to prevent the atoms from realigning into a crystalline state. Appropriate profiles for pulses can be determined, without undue experimentation, specifically adapted to a particular phase-change alloy. The physical phase-change process has motivated research into structures that use a small amount of programmable resistive material.

FIGS. 1C and 2 are block diagrams of novel cross-sections of programmable resistive material. FIG. 1 depicts a multilayer structure, having a first electrode 103, an insulating layer 102, over the first electrode, in the second electrode 101, over the insulating layer. The first electrode preferably is TiAlN. The first electrode preferably has a thickness of 10 to 30 nm, which is less than the minimum lithographic feature size of current lithographic processes. The inter-electrode insulating layer may be silicon oxide, silicon nitride, Al₂O₃ or an ONO or SONO multi-layer structure. Alternatively, the inter-electrode insulating layer may comprise one or more elements selected from the group consisting of Si, Ti, Al, Ta, N, O, and C. The inter-electrode thickness may be 100 to 300 nm. The second electrode may be TiW. It may have a thickness of 200 to 400 nm. Alternatively, the electrodes may be TiN or TaN, or may comprise one or more elements selected from the group consisting of Ti, W, Mo, Al, Ta, Cu, Pt, Ir, La, Ni, and O. A multilayer structure has sidewalls illustrated in FIG. 1 the right and left sides of the multilayer structure. The multilayer structures are constructed over a non-conductive or insulating base layer 104, which may be a substrate or a layer on top of other layers. In some embodiments, the contact via and plug 105 may be defined through the insulating layer 104 to make contact with the first electrode 103. The programmable resistive material in this structure forms a spacer 111″ along the sidewalls of the multilayer structure. The spacer structure is formed using conventional methods of forming a spacer. Initial spacer deposition layer thickness may be 100 to 300 nm or less. After etching, the space width may be reduced to 10 to 20 nm, which is less than the minimum lithographic feature size of current lithographic processes. In this figure, the active region of phase change is preferably at the interface between the first electrode and spacer. A low first electrode thickness improves device performance by reducing the interface area in which phase change takes place. Alternatively, the current flow, electrode materials and thicknesses could be reversed and the phase change area could appear at the interface to the second electrode.

Useful characteristics of the programmable resistive material include the material having at least two solid phases that can be reversibly induced by electrical current. These at least two phases include an amorphous phase and a crystalline phase. However, in operation, the programmable resistive material may not be fully converted to either an amorphous or crystalline phase. Intermediate phases or mixtures of phases may have a detectable difference in material characteristics. The two solid phases should generally be bistable and have different electrical properties. The programmable resistive material may be a chalcogenide alloy. A chalcogenide alloy may include Ge₂Sb₂Te₅. Alternatively, it may be one of the other phase-change materials identified above.

FIG. 2 depicts an alternate multilayer structure, having a first electrode 203 formed as a buried diffusion in semiconductor base layer 204. The base layer may be a substrate or a layer over other layers. In this multilayer structure, the insulating layer 202, is over the first electrode, and the second electrode 201, is over the insulating layer. The programmable resistive material 211″ forms a spacer along the sidewalls of the multilayer structure, generally corresponding to the sides of the insulating layer 202 and the second electrode 201. The interface between the spacer and the second electrode defines a phase change region, as a high resistance material is more easily used for a second electrode than for the buried diffusion. This figure illustrates a buried diffusion without need for contact via. In alternate embodiments, a contact via could connect the buried diffusion through the additional insulating layer to layers below.

FIG. 3 depicts an additional structure that may be combined with a spacer memory structure. In particular, an isolation transistor is illustrated. One pole 321 of the transistor is electrically connected to the contact 105. A gate 322 controls the flow of current from the other pole 323 to the contact. Use of an isolation transistor may be useful, as the electrical resistance of a programmable resistive material is unlikely ever to be so great as to block current leakage from the first electrode to the second electrode. Alternatively, an isolation junction or an isolation diode may be incorporated in the structure.

A conventional sequence for forming a spacer is generally illustrated in FIGS. 1A–1C. FIG. 1A illustrates a multilayer structure formed using conventional method. In FIG. 1B, a programmable resistive material 111 is the deposited over the multilayer structure. Techniques for depositing such a film include sputtering and chemical vapor deposition. A film deposited by such methods generally conforms to the structure presented, with some filling at low spots. An anisotropic etch is used to be moved most of the programmable resistive material, leaving spacers 111″ along the sidewalls of the multilayer structure. The anisotropic etch may be a plasma etch, a reactive ion etch, or any other etch compatible with the materials used.

While the present invention is disclosed by reference to the preferred embodiments and examples detailed above, it is understood that these examples are intended in an illustrative rather than in a limiting sense. It is contemplated that modifications and combinations will readily occur to those skilled in the art, which modifications and combinations will be within the spirit of the invention and the scope of the following claims. 

1. A method of forming a spacer memory cell, comprising: forming a first electrode, an insulating layer over the first electrode, a second electrode over the insulating layer, and a spacer comprising programmable resistive material in electrical communication with the first and second electrodes, wherein the programmable resistive material has at least two solid phases, and wherein forming the spacer comprises etching a pattern in the insulating layer to define a sidewall on the insulating layer; after said etching, depositing a layer of the programmable resistive material; and anisotropically etching the layer of programmable resistive material to form the spacer along the sidewall on the insulating layer.
 2. The device of claim 1, wherein the programmable resistive material is a phase change material.
 3. The device of claim 1, wherein the programmable resistive material comprises a chalcogenide.
 4. The method of claim 1, wherein the anisotropically etching comprises using a plasma etching process.
 5. The method of claim 1, wherein the anisotropically etching comprises using a reactive ion etching process.
 6. The method of claim 1, wherein the first electrode comprises Ti and N.
 7. The method of claim 1, wherein the first electrode comprises Ta and N.
 8. The method of claim 1, wherein the first electrode has a thickness of 10 to 30 nm.
 9. The method of claim 1, wherein the second electrode has a thickness of 10 to 30 nm.
 10. The method of claim 1, wherein the spacer has a thickness, in a dimension generally orthogonal to the sidewall, less than a minimum lithographic feature size of a lithographic process used to form the device.
 11. The method of claim 1, wherein the first electrode has a thickness less than a minimum lithographic feature size of a lithographic process used to form the device.
 12. The method of claim 1, wherein the insulating layer has a thickness between the first and second electrodes, and the spacer has a length from the first electrode to the second electrode substantially equal to the thickness of the insulating layer; and wherein the spacer, the first electrode and the second electrode have respective thicknesses which are less than a minimum lithographic feature size of a lithographic process used to form the device.
 13. The method of claim 1, wherein the insulating layer has a thickness between the first and second electrodes, and the spacer has a length from the first electrode to the second electrode substantially equal to the thickness of the insulating layer.
 14. The method of claim 1, wherein the deposited layer of the programmable resistive material comprises a conformal layer. 